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Quick Connect Systems

VOSS quick connect systems provide a pressure-tight, leak-free connection between components. Not only are they safe and secure, they minimize weight and cost, and they are especially quick and easy to install in a wide range of applications. Our current quick connect portfolio includes:

Quick connect system 203 (without fir-tree)

Quick connect system 203 (without fir-tree)Quick connect system 203 (without fir-tree) - Animation

Quick connections made from brass as well as nylon manifolds for air suspension and fuel systems and compressed air auxiliaries

  • The ideal connection for demanding leak-proof requirements
  • Straight fittings and moldings
  • Brass material
  • For 4x0.85, 4x1, 6x1, 6x1.5, 8x1 and 8x1.25 tubes acc. to DIN 73378 and 74324 made of polyamide 11, 12 or other material (operating pressures depending on temperature and safety facture)
  • Extra low overall height
  • Range of use from -40°C to +100°C
  • Permissible operating pressure up to 18 bar, limited by tube capability

Quick connect system 230 (fir-tree system, 1 locking stage)

Quick connect system 230 (fir-tree system, 1 locking stage)Quick connect system 230 (fir-tree system, 1 locking stage) - Animation

Quick connections, valves, manifolds and similar components made of brass or nylon for compressed air systems in commercial vehicles

  • Nominal sizes 6, 8 and 12
  • Comprehensive catalog range
  • For nylon tubes acc. to DIN 74324 made of polyamide 11 or 12
  • Range of use from -40°F to +212°F (-40°C to +100°C); High-temperature resistant version: -40°F to +266°F (-40°C to +130°C)
  • Permissible operating pressure up to 244,8 PSI (15,5 bar), limited by tube capability

Quick connect system 232 (fir-tree system, 2 locking stages)

Quick connect system 232 (fir-tree system, 2 locking stages)Quick connect system 232 (fir-tree system, 2 locking stages) - Animation

Quick connect system with dual locking; quick connections, valves, manifolds, multi-connections and similar components made of brass or nylon for compressed air systems in commercial vehicles

  • Nominal sizes 8 and 12
  • Dual snap-in system
  • Simplified logistics and pre-assembly of appliances; only 2 components to handle
  • No manual testing required
  • For nylon tubes acc. to DIN 74324 made of polyamide 11 or 12
  • Range of use from -40°F to +212°F (-40°C to +100°C); High-temperature resistant version: -40°F to +266°F (-40°C to +130°C)
  • Permissible operating pressure up to 244,8 PSI (15,5 bar), limited by tube capability

Quick connect system 241 (connecting profile as per SAE J2044)

Quick connect system 241 (connecting profile as per SAE J2044)Quick connect system 241 (connecting profile as per SAE J2044) - Animation

Connectors and couplings made of nylon or PPA, for fuel and SCR lines, connection profiles as per SAE J2044

  • Allows quick assembly of a nylon tube and any device with a formed SAE end
  • Straight and shaped fittings
  • Housing made of brass or nylon 6.6 reinforced
  • Range of use from -40°F to +212/+248°F (-40°C to +100/+120°C) dependent on sealing material
  • High temperature configuration up to +160 °C continuously and +180 °C intermittently available, only for 4x1 nylon tubes in SCR applications
  • Permissible operating pressure 145 PSI (10 bar)
  • Special design for crash-safe requirements

Quick connect system 241 (electrically heated)

VOSS Stecksystem 241 elektrisch beheiztVOSS Stecksystem 241 elektrisch beheizt - Animation

Electrically heated connectors and couplings made from nylon for AdBlue® lines; connection profiles as per SAE J2044

  • Made of Polyamide (Nylon and PPA)
  • Range of use from -40°F to +212/+248°F (-40°C to +100/+120°C) dependent on sealing material
  • High temperature configuration up to +320°F (+160°C) continuously and +356°F (+180°C) intermittently available, only for 4x1 nylon tubes in SCR applications

Quick connect system 246 Standard

Quick connect system 246 StandardQuick connect system 246 Standard - Animation

Quick connections, couplings, manifolds and adapters in various versions for SCR, fuel and fuel cell systems

  • Nominal sizes 8 and 12 (.31” and .47”)
  • Straight connections and shaped fittings
  • For nylon tubes acc. to DIN 74324 made of polyamide 11 or 12
  • Nylon connectors nylon 6.6 reinforced
  • Range of use from -40°F to +212°F (-40°C to +100°C)
  • Permissible operating pressure 319 PSI (22 bar/RT) for nominal size 8 Permissible operating pressure 174 PSI (12 bar/RT) for nominal size 12(Data for brass connecting ports)
  • Different sealing materials and amount of sealing elements dependent on type of fuel
  • Alternative disassembly elements
  • Color-coded Poka-Yoke options available
  • Available with optional features e.g. inline filter, flow stop or control valves

Quick connect system 246 AX

Quick connect system 246 AXQuick connect system 246 AX - Animation

Quick connections and adapters made of metal for SCR, fuel and fuel cell systems

  • Nominal sizes 8 and 12 (.31” and .47”)
  • Straight and elbow versions available
  • Sealing material depends on medium used: NBR for diesel fuel acc. to DIN EN 590 FKM for diesel fuel acc. to DIN EN 590 and for diesel fuel made from vegetable oil methyl ester acc. to DIN EN 14214 – RME
  • Range of use from -40°F to +212°F (-40°C to +100°C)
  • Permissible operating pressure 290 PSI (20 bar/RT) for nominal size 8 Permissible operating pressure 174 PSI (12 bar/RT) for nominal size 12
  • Poka yoke solutions available

Quick connect system 246 NX

VOSS Stecksystem 246 NXVOSS Stecksystem 246 NX - Animation

The new standard quick connection system for the connection of fuel, DEF, coolant and hydrogen lines

  • Male connectors made of polyamide with very low system heights
  • High positive engagement of release clip to connecting profile allows higher pressures
  • Connects polyamide tubes and hoses
  • Straight and elbow fittings, nominal sizes 8 and 12
  • With one O-ring for diesel, biodiesel, coolant and DEF
  • Variants with two O-rings for gasoline, ethanol and hydrogen upon request
  • Range of use from -40°C to +100/+120°C
  • Operating pressure 10 bar
  • Connecting profile made of nylon or metal materials
  • Electrically heated variants for SCR systems
  • ESD connectors on request

Quick connect system 270

VOSS Stecksystem 246 NXVOSS Stecksystem 246 NX

Quick connect system 270 is a tool-free-opening connection system, especially for thermal management applications in hybrid or electric passenger cars

  • For high tightening requirements no separation lines in the O-ring groove
  • Locking Indicator: visual and haptic indication of correct connection
  • Optional safety device: secondary lock
  • Designed with a simple and cost effective male counter part (customer side)
  • Four different adapter versions available: soldering, welding, screw-in and screw-on
  • Smaller footprint than comparable VDA or SAE connectors regarding outer diameter, height, inner diameter (pressure drop) and assembly space

Quick connect system 250 (system for leak-off lines)

Quick connect system 250 (system for leak-off lines)Quick connect system 250 (system for leak-off lines) - Animation

Nylon quick connections for leak-off lines in common-rail systems

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Product Demonstrations

Schedule a product demonstration with VOSS Automotive today

Contact Us

North America:
VOSS Automotive, Inc.
4640 Hillegas Road
Fort Wayne, IN 46818

Email:
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Phone:
(260) 373-2277

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